Car Park Ventilation Design
What You Need to Know
Enclosed car parks need mechanical exhaust systems to remove carbon monoxide (CO) from vehicle engines. AS 1668.2 sets the ventilation rates. The NCC caps CO at 60 ppm over one hour and 30 ppm over eight hours. Get the system wrong, and the car park fails its Essential Safety Measure inspection every year.
The Rules
- CO must stay below 60 ppm (1-hour average) and 30 ppm (8-hour TWA) between 750 mm and 1800 mm above the floor (NCC 2025, Table F6V2)
- The peak CO reading must never exceed 100 ppm at any point (NCC 2025, Table F6V2)
- A 15-minute rolling average must not exceed 90 ppm (NCC 2025, Table F6V2)
- Every enclosed car park storey needs mechanical ventilation complying with AS 1668.2, unless it qualifies as an open-deck car park with natural ventilation under AS 1668.4 (NCC 2025, F6D11)
- Car park exhaust systems must have CO monitoring complying with AS 1668.2 clauses 4.11.2 or 4.11.3 (NCC 2025, J6D4(3))
- The exhaust airflow rate is the greatest of three calculation methods: contaminant generation, staff exposure, or 2.5 L/s per m² of floor area (AS 1668.2-2012, Section 4)
- Supply air must equal 75–90% of the exhaust rate (AS 1668.2-2012, Section 4)
- Exhaust discharge must be at least 3 m above ground and 6 m from walkways or adjacent properties (AS 1668.2-2012, Section 4)
What This Means in Practice
Take a 2,000 m² basement car park with 60 spaces. Using the area-based method alone, you need at least 5,000 L/s of exhaust air (2,000 m² × 2.5 L/s/m²). That is about 5 m³/s, which typically requires two or three large axial fans.
But the area-based method is just the floor. AS 1668.2 also requires a contaminant generation calculation based on the number of spaces, average driving distances, and how many engines run at once. In a busy retail car park, this calculation often produces a higher number than the area-based rate. You must use whichever method gives the largest exhaust airflow.
The 2024 edition of AS 1668.2 halved the base contaminant generation rate for a single engine. Modern vehicles produce less CO than the older fleet the 2012 edition assumed. Where the 2024 edition applies, you may be able to reduce fan sizes and duct dimensions compared to a 2012-based design. Check which edition your certifier requires.
CO sensors drive the system. Space them no more than 25 m apart, mounted between 750 mm and 1800 mm above the floor. Wire them to a variable speed drive (VSD) on the exhaust fans. When CO rises, the fans speed up. When the car park is empty, they slow down, cutting energy use by 30–50%.
Key Design Decisions
Ducted System vs. Jet Fans
A ducted system uses sheet metal ductwork with grilles at high and low level to collect and exhaust contaminated air. A jet fan system replaces the ductwork with small impulse fans mounted to the ceiling that push air toward extract points. Jet fans free up ceiling space and reduce material cost.
Fixed Speed vs. VSD-Controlled Fans
VSD-controlled fans ramp up and down based on CO sensor readings. Fixed-speed fans run at full capacity whenever the system is on.
Smoke Exhaust Dual Purpose
Car park exhaust fans can serve double duty as smoke exhaust fans during a fire, if rated for high-temperature operation and connected to the fire alarm panel.
2012 vs. 2024 Edition of AS 1668.2
The 2024 edition halved the base contaminant generation rate. Designs based on the 2024 edition can use smaller fans and ducts. But not all certifiers or states have adopted the 2024 edition yet.
Who Needs to Know What
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References
- AS 1668.2-2012, The use of ventilation and airconditioning in buildings, Part 2: Mechanical ventilation in buildings
- AS 1668.2:2024, The use of ventilation and airconditioning in buildings, Part 2: Mechanical ventilation in buildings (updated edition)
- AS 1668.4-2012, The use of ventilation and airconditioning in buildings, Part 4: Natural ventilation of buildings
- National Construction Code 2022, Volume One, F6D11 — Carparks
- National Construction Code 2022, Volume One, Table F6V2 — CO exposure limits for carparks
- National Construction Code 2022, Volume One, J6D4 — Time switch and demand ventilation controls
- AS 1851-2012, Routine service of fire protection systems and equipment (maintenance of Essential Safety Measures)