Design Memo
CCC-DM-2025-076

Underfloor Air Distribution (UFAD) Systems

What You Need to Know

Underfloor air distribution (UFAD) supplies cool air from a pressurised plenum beneath a raised floor, instead of through ceiling ducts. Air enters the room at floor level through small diffusers and rises naturally as it absorbs heat from people and equipment. This cuts HVAC energy by up to 30% and gives occupants direct control over their comfort. The NCC, AS 1668.2, and ASHRAE 62.1 all apply to UFAD design in Australia, though no Australian code treats it as a separate system type.

The Rules

  • Outdoor air must reach at least 10 L/s per person for offices, with a floor rate of 0.35 L/s per m² as the minimum (AS 1668.2-2012, Table A1 and Cl 3.3)
  • Air-conditioning systems above 1,000 L/s must use a variable speed fan (NCC 2025, J6D3(1)(e))
  • Ductwork and plenums in systems of 3,000 L/s or more must be sealed per AS 4254.1 and AS 4254.2 for the operating static pressure (NCC 2025, Part J6)
  • Supply air diffusers must not exceed 40 Pa pressure drop (NCC 2025, Part J6)
  • Economy cycles are required when total airflow exceeds the thresholds in NCC Table J6D3, ranging from 2,000 to 9,000 L/s depending on climate zone (NCC 2025, J6D3(1)(c))
  • UFAD floor supply with ceiling return earns a zone air distribution effectiveness (Ez) of 1.2 in cooling mode, provided the supply jet reaches 0.25 m/s at 1.4 m above the floor (ASHRAE 62.1-2022, Table 6-2 — international reference)

What This Means in Practice

For a 2,000 m² open-plan office with 200 people, the outdoor air requirement is about 2,000 L/s under AS 1668.2. With UFAD's higher ventilation effectiveness (Ez = 1.2 per ASHRAE 62.1), the design outdoor air quantity at the AHU can drop by roughly 17% compared to a conventional overhead mixing system. That means a smaller outside air intake, a smaller heating coil, and lower energy use.

The raised floor sits 300–450 mm above the structural slab. A central AHU pushes conditioned air into this plenum at 12–25 Pa, far less pressure than a ducted ceiling system. Swirl diffusers in the floor panels release air into the occupied zone at 17–19°C. The air warms as it rises, picks up heat from lights and equipment, and returns through ceiling grilles. This thermal stratification means roughly half of overhead lighting heat stays above the occupied zone and does not add to the cooling load at desk level.

Thermal decay is a key design factor. Industry estimates suggest roughly 1°C of temperature rise for every 10 m of plenum travel, though actual values depend on slab temperature and airflow rate. Overall thermal decay of 2–5°C is typical across a full floor plate. Size the AHU discharge temperature low enough so the farthest diffuser still delivers adequate cooling.


Key Design Decisions

1

Raised Floor Height

Set the raised floor between 300 mm and 450 mm above the structural slab. The 300 mm minimum suits open-plan offices with light cabling. The 450 mm height suits data-rich fitouts or floors with underfloor ductwork for perimeter zones.

Trade-off: Every 50 mm of raised floor height adds to the total floor-to-floor dimension. If the building envelope is already fixed, the raised floor depth comes out of usable ceiling height.
2

Plenum Configuration: Open vs. Ducted

An open plenum pressurises the entire underfloor void and feeds all diffusers evenly. A ducted plenum uses short duct runs from the AHU to specific zones, giving tighter control over airflow distribution. Open plenums are simpler and cheaper. Ducted plenums reduce thermal decay on long runs.

Trade-off: Open plenums need thorough sealing of every cable penetration, wall base, and floor panel edge. A single unsealed hole wastes conditioned air. Ducted systems cost more to install but tolerate less-than-perfect sealing.
3

Diffuser Type and Spacing

Swirl diffusers are the most common choice for UFAD. They generate low noise (typically below NC 20) and work at the low plenum pressures UFAD uses (12–25 Pa). Space diffusers at roughly one per 8–12 m² of floor area, placed away from desks where direct airflow on ankles would cause discomfort. Variable-area diffusers let occupants adjust their own airflow.

Trade-off: Occupant-adjustable diffusers add about $1/m² to the fit-out cost but improve comfort satisfaction and can earn Green Star IEQ credits for individual thermal control.
4

Perimeter Zone Strategy

Perimeter zones near glazing have higher heating and cooling loads than interior zones. Options include fan-powered floor diffusers at the perimeter, a separate perimeter overhead system, or underfloor trench heaters below glazing. The perimeter strategy must handle both peak cooling in summer and heating in winter.

Trade-off: A dedicated perimeter system adds cost and coordination but prevents overcooling or undercooling of zones within 3–4 m of the facade.

Who Needs to Know What

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References

  1. AS 1668.2-2012, The use of ventilation and airconditioning in buildings — Part 2: Mechanical ventilation in buildings
  2. National Construction Code 2022, Volume One, Part J6 — Air-conditioning and ventilation
  3. AS 4254.1 and AS 4254.2, Ductwork for air-handling systems in buildings
  4. ASHRAE Standard 62.1-2022, Ventilation and Acceptable Indoor Air Quality (international reference)
  5. ASHRAE UFAD Design Guide (2013), Design, Construction and Operation of Underfloor Air Distribution Systems (international reference)
  6. ASHRAE Standard 55-2020, Thermal Environmental Conditions for Human Occupancy (international reference)
  7. AIRAH DA09, Air Conditioning Load Estimation and Psychrometrics

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