Design Memo
CCC-DM-2025-017

Outdoor Air Intake Location and Separation Distances

What You Need to Know

Where you put the outdoor air intake matters as much as how much air you bring in. AS 1668.2 sets minimum distances between air intakes and pollution sources like exhausts, cooling towers, and roads. Place the intake too close and you pull contaminated air into the building. Get it wrong and the certifier will reject it.

The Rules

  • Outdoor air intakes must be at least 6 m from most exhaust discharges. Distances vary by exhaust type and flow rate, with higher-contamination sources requiring greater separation (AS 1668.2:2024, Cl 3.10 and Table 3.4)
  • Intakes must be separated from cooling towers per AS/NZS 3666.1. Industry practice is at least 6 m, but the required distance depends on tower type, capacity, and orientation (AS/NZS 3666.1-2011, Cl 3.4)
  • Intakes must be at least 3 m above any trafficable surface. Higher placement is better, especially near roads, loading docks, or bin storage areas (AS 1668.2:2024, Cl 2.3)
  • Intakes must be separated from sewer vents and car park exhaust discharges. Car park exhaust typically needs greater separation than general exhaust (AS 1668.2:2024, Cl 3.10)
  • Kitchen and laboratory exhaust discharges need greater separation from intakes than general exhaust, based on dilution requirements (AS 1668.2:2024, Cl 3.10.3)
  • All mechanical ventilation systems must comply with AS 1668.2, which references AS 1668.1 for fire and smoke control aspects of intake and discharge locations (NCC 2025, F6D6)

What This Means in Practice

Picture a 10-storey commercial building with a rooftop plant area. The AHUs (air handling units) sit on the roof and draw outdoor air through intake louvres. The cooling tower is also on the roof, along with toilet exhaust fans and a kitchen exhaust stack from the ground floor tenancy. Every one of these sources needs clearance from the outdoor air intake, typically 6 m or more.

On a tight roof, 6 m in every direction is hard to achieve. The cooling tower goes in one corner, so the intake louvres need to sit on the opposite side. If the prevailing wind blows from the cooling tower toward the intake, the problem gets worse. Legionella-laden drift from a cooling tower entering the air intake is a serious health risk, so getting this distance right is not optional.

For buildings with intakes on the facade instead of the roof, the minimum height rule applies. A louvre at street level will not comply. Most facade-mounted intakes sit at Level 1 or above (at least 3 m up), which pushes the ductwork run from the louvre up to the plant room. That adds cost and ceiling void space. If the building is next to a busy road, the intake should face away from traffic where possible. AS 1668.2 does not set a specific distance from roads, but good practice is to keep intakes away from heavy vehicle areas and loading docks.


Key Design Decisions

1

Roof vs. Facade Intake

Use a roof-mounted intake where possible. It gives better separation from ground-level pollution and easier access for maintenance. Facade intakes work when the plant room is not on the roof or when the roof is too congested.

Trade-off: Roof intakes need weatherproof louvres and may need acoustic treatment. Facade intakes affect the building's appearance and need architect coordination early.
2

Intake Position Relative to Exhausts

Map all exhaust discharge points before picking the intake location. Start with the cooling tower, kitchen exhaust, toilet exhaust, and car park exhaust. Then find a spot that meets the 6 m minimum from each source.

Trade-off: On small roofs, meeting all separation distances may force the intake to one specific location. This limits plant room layout options.
3

Height Above Ground for Facade Intakes

Place facade intakes at least 3 m above any trafficable surface. Higher is better, especially near roads, loading docks, or bin storage areas. Ground-level intakes in public areas do not comply with AS 1668.2.

Trade-off: Higher intakes mean longer duct runs from the louvre to the AHU. Budget for extra ductwork, supports, and fire dampers at floor penetrations.
4

Prevailing Wind Direction

Orient the intake so it faces into clean air, not toward exhaust outlets or the cooling tower. Check the local wind rose data during design. If the prevailing wind carries exhaust toward the intake, increase the separation beyond the 6 m minimum.

Trade-off: Wind analysis adds a small design cost but prevents costly relocations during commissioning when air quality testing fails.

Who Needs to Know What

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References

  1. AS 1668.1-2015, The use of ventilation and airconditioning in buildings — Part 1: Fire and smoke control in buildings
  2. AS 1668.2:2024, The use of ventilation and airconditioning in buildings — Part 2: Mechanical ventilation in buildings
  3. National Construction Code 2022, Volume One, Part F6 — Light and ventilation
  4. AS/NZS 3666.1-2011, Air-handling and water systems of buildings — Microbial control — Part 1: Design, installation and commissioning
  5. ASHRAE Standard 62.1-2022, Ventilation and Acceptable Indoor Air Quality (international reference)

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