Design Memo
CCC-DM-2025-067

Smoke and Fire Damper Testing After Installation

What You Need to Know

Every fire and smoke damper in a building must be tested after it goes in. AS 1851-2012 (Routine Service of Fire Protection Systems and Equipment) sets the rules for how often and how to test them. Skip this step, and the dampers may not close when a fire breaks out. Here are the testing rules, the common traps, and what your team needs to get right.

The Rules

  • Every duct that passes through a fire-rated wall or floor needs a fire damper or tested system (NCC 2025, C4D15; compliance via AS 1668.1)
  • All fire and smoke dampers must be designed and tested to AS 1682.1-2015, and installed to AS 1682.2-2015 (AS/NZS 1668.1-2015 Cl 3.2)
  • Inspect 20% of dampers each year on a rolling basis so that every damper is checked within 5 years (AS 1851-2012 Cl 13.4.1.4)
  • If 10–20% of sampled dampers fail, inspect every damper in the building within 12 months (AS 1851-2012 Cl 13.4.1.4)
  • Test smoke dampers for correct operation each year and record the results (AS 1851-2012 Cl 13.4.2.9)
  • Replace all fusible links every 20 years (AS 1851-2012 Table 13.4.14)
  • Smoke dampers must sit within 600 mm of the smoke wall (AS/NZS 1668.1-2015)

What This Means in Practice

For a typical commercial building with 80 fire dampers, you need to inspect at least 16 dampers each year. Over five years, every damper gets checked. If 2 or more of those 16 fail the inspection, you must then inspect all 80 dampers within 12 months. Failures add cost, so getting the install right the first time matters.

Smoke dampers are motorised. They need power, detection wiring, and a BMS (Building Management System) connection before anyone can commission them. If the electrician has not run the cables, the smoke dampers cannot be tested. Coordinate with electrical and fire detection trades early to avoid delays at commissioning.

Access is the most overlooked part. AS 1851 requires ongoing inspection access to every damper. A damper buried above a fixed ceiling with no access panel cannot be maintained. That puts the entire building out of compliance. Access panels must be large enough for a technician to see and reach the damper, and they must not break the fire rating of the ceiling or wall.


Key Design Decisions

1

Access Panel Location and Size

Plan access panels during the design phase, not after the ceiling is up. Every damper needs a panel large enough to inspect, test, and replace the actuator. Mark panel locations on coordination drawings before construction starts.

Trade-off: More access panels add ceiling detailing cost, but without them the building cannot meet its Annual Fire Safety Statement (AFSS) obligations.
2

Damper Mounting Sleeve Depth

Mounting sleeves must not extend more than 150 mm from the wall face for standard dampers, or 250 mm for motorised dampers (AS 1682.2-2015). Set this dimension early so the builder leaves the right size penetration.

Trade-off: Deeper sleeves can simplify duct connections but may breach the standard. Stick to the limits.
3

Smoke Damper Wiring and Controls Coordination

Smoke dampers need power and a signal from the fire alarm panel (AS 1670.1). Include smoke damper circuits on the electrical and fire detection coordination drawings. Without these connections, commissioning stalls.

Trade-off: Early coordination adds a few hours of design time but can save weeks of delay during commissioning.
4

Testing Schedule After Handover

Hand the building owner a damper schedule listing every damper by location, type, and FRL (Fire Resistance Level). Include the AS 1851 testing regime: annual functional tests and full mechanical servicing every 5 years.

Trade-off: Preparing this schedule takes time at practical completion, but it keeps the building compliant and protects the contractor from future liability claims.

Who Needs to Know What

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References

  1. AS 1851-2012, Routine Service of Fire Protection Systems and Equipment
  2. AS 1682.1-2015, Fire, Smoke and Air Dampers — Design, Testing and Marking
  3. AS 1682.2-2015, Fire, Smoke and Air Dampers — Selection, Installation and Commissioning
  4. AS/NZS 1668.1-2015, The Use of Ventilation and Airconditioning in Buildings — Fire and Smoke Control in Buildings
  5. AS 1670.1, Fire Detection, Warning, Control and Intercom Systems — System Design, Installation and Commissioning
  6. National Construction Code 2022, Volume One, C4D15

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